Kawasaki FA210D

Kawasaki FA210DThe Kawasaki FA210D is a 207 cc (12.63 cu·in) natural aspirated single-cylinder four-stroke air-cooled internal combustion small gasoline engine with a horizontal shaft, manufactured by Kawasaki for general-purpose applications.

It has a 72.0 mm (2.83 in) cylinder bore and 51.0 mm (2.01 in) piston stroke. The compression ratio rating is 6.4:1.

The Kawasaki FA210D engine produced 5.3 PS (3.9 kW; 5.2 HP) at 4,000 rpm of maximum output power and 10.0 N·m (1 kg·m, 7.4 ft·lb) at 2,600 rpm of peak torque.

The Kawasaki FA210D features:

  • One piece hypereutectic aluminum-silicon alloy die casting with plateau honing cylinder and crankcase
  • Hard-chrome plated aluminum alloy piston with two compression rings and one one oil control ring
  • I-beam cross section, heat treated aluminum alloy connecting rod, with large bearings
  • Magneto type. Breaker system standard or electronic ignition system (optional)
  • Pulse pump carburetor or float type carburetor
  • Mechanical fly-weight type governor
  • Splash type lubrication system
  • Forced air cooling system
  • Recoil starter

General information

Engine Specifications
Engine modelFA210D
Engine type4-stroke, single-cylinder
Displacement207 cm3, (12.63 cu·in)
Max. horsepower5.3 PS (3.9 kW; 5.2 HP) at 4,000 rpm
Max. torque10.0 N·m (1 kg·m, 7.4 ft·lb) at 2,600 rpm
Cooling systemForced air
Air cleanerSemi-dry type, washable polyurethane element with nylon brush
Lubricating systemSplash type
Ignition systemMagneto type. Breaker system standard or electronic ignition system (optional)
Fuel systemPulse pump carburetor or float carburetor
Fuel consumption310 g/HPh
Fuel tank capacity2.7 L (0.71 US. gal. 0.59 Imp. gal.)
Fuel usedRegular gasoline
Starting systemRecoil starter
GovernorMechanical fly-weight type governor
PTO shaft rotationCounterclockwise (from PTO shaft side)
Dimensions (L x W X H)320 x 354 x 347 mm (12.6 x 13.9 x 13.7 in)
Dry weight13.0 kg (28.7 lbs)

Cylinder Block and Head

Cylinder block
Compression ratio:6.4:1
Cylinder bore:72.0 mm (2.83 in)
Piston stroke:51.0 mm (2.01 in)
Number of piston rings (compression / oil):2/1
Cylinder bore:72.07 mm (2.8486 in)
Clearance between piston and cylinder:0.250 mm (0.0098 in)
Clearance between ring and ring groove (Top):0.150 mm (0.0059 in)
Clearance between ring and ring groove (Second):0.150 mm (0.0059 in)
Clearance between ring and ring groove (Oil):0.150 mm (0.0059 in)
Ring end gap (Top):0.100 mm (0.0039 in)
Ring end gap (Second):0.100 mm (0.0039 in)
Ring end gap (Oil):0.100 mm (0.0039 in)
Number of main bearings:2 (Ball bearing on PTO side, lead bronze
sintered alloy plain bearing with steel back metal on Magneto side)
Clearance between piston and piston pin:0.05 mm (0.0020 in)
Connecting rod big end side play:0.70 mm (0.0277 in)
Clearance between connecting rod small end and piston pin:0.05 mm (0.0020 in)
Clearance between crankshaft and bearing (Bush type):0.13 mm (0.0051 in)
Crankpin journal diameter:26.920 mm (1.0640 in)
Crankshaft center distance:25.5 mm (1.005 in)
Cylinder head
Valve arrangement:L-head, gear driven
Valves:2
Intake timing: Open: 40° B.T.D.C.
Close: 117° A.B.D.C.
Exhaust timing: Open: 80° B.B.D.C.
Close: 40° A.T.D.C.
Clearance between camshaft and bearing (Bush type):0.10 mm (0.0040 in)
Valve spring free length (INTAKE):23.50 mm (0.9288 in)
Valve spring free length (EXHAUST):23.50 mm (0.9288 in)
Width of valve seat:1.00-1.60 mm (0.0395-0.0632 in)
Clearance between stem and valve guide:0.15 mm (0.0060 in)
Clearance between tappet and valve tappet:0.10 mm (0.0040 in)

Tightening torque specs

Tightening torque specs
Cylinder head20.0 Nm; 2.0 kg·m; 14.76 ft·lb
Connecting rod12.0 Nm; 1.22 kg·m; 8.86 ft·lb
Flywheel62.0 Nm (6.32 kg·m; 45.76 ft·lb)
Drain plug14 Nm; 1.4 kg·m; 10.3 ft·lb

Service Data

Engine
Maximum speed:4,000 rpm
Idle speed:1,600 rpm
Valve clearance
Intake valve clearance:0.12-0.18 mm (0.0047-0.0071 in)
Exhaust valve clearance:0.10-0.34 mm (0.0039-0.0134 in)
Oil system
Lubrication system:Splash type
Oil type:API: SC. SD. SE class
Recommended oil:#20 (winter) or #30 (summer)
Oil capacity:0.6 L (0.63 US. qt, 0.53 Imp. qt.)
Fuel system
Type:Pulse pump carburetor or float carburetor
Pilot air screw initial setting (pulse pump carb):Unscrew 1-1/4 turns
Fuel cock opening (float type carb):Unscrew 1-1/2 turns
Pilot air screw initial setting (float type carb):Unscrew 1-1/2 turns
Ignition system
Type:Magneto type. Breaker system standard or electronic ignition system (optional)
Ignition timing:23° B.T.D.C.
Spark plug:NGK BM-6A
Spark plug gap:0.6-0.7 mm (0.0236-0.0276 in)
Contact breaker gap0.3-0.5 mm (0.0118-0.0197 in)
Author: Sergei Wers
About: Co-founder and CEO of a multi-brand auto repair shop (engine repair, chassis repair, body repair and painting) for over 15 years. I have been developing internet sites with technical specifications for more than seven years.

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We try to use official documentation and verify the published data, but errors may occur. In addition, specifications of machinery and equipment may vary depending on markets and modifications. We do not recommend the use of this data for spare parts or repairs. Use official service manuals or parts catalogs for your product.

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