Kohler M8

The Kohler M8 is a 305 cc (18.64 cu·in) natural aspirated single-cylinder four-stroke air-cooled internal combustion small gasoline engine with a horizontal shaft, manufactured by Kohler Co for general-purpose applications.

The cylinder bore is 74.7 mm (2.94 in) and the piston stroke is 69.85 mm (2.75 in). The compression ratio rating is 6.8:1.

The Kohler M8 engine produced 8.2 PS (6.0 KW; 8.0 HP) at 3,600 rpm of maximum output power.

The Kohler M8 features:

  • L-head (side valve) design
  • Electronic magneto ignition system
  • Side-draft carburetor
  • Centrifugal type governor
  • Splash lubrication system
  • Forced air cooling system
  • Recoil or electric starter

The Kohler Magnum 8 suffix (engine is available with the following options):

  • S – Electric starter;
  • T – Retractable starter;
  • ST – Electric and retractable starter;
  • G – Tapered crankshaft (Generator applications);
  • P – Threaded crankshaft (Pump applications);
  • R – Reduction gear unit;
  • EP – Generator;

General information

Engine Specifications
Engine modelMagnum M8
Engine type4-stroke, L-head, single-cylinder
Displacement305 cm3, (18.64 cu·in)
Max. horsepower8.2 PS (6.0 KW; 8.0 HP) at 3,600 rpm
Max. torque
Cooling systemForced air
Air cleanerHigh-density paper
Lubricating systemSplash
Ignition systemElectronic magneto ignition system
Fuel systemSide-draft carburetor with adjustable jet
Fuel tank capacity4.7 liters (1.25 US gal, 1.0 Imp. gal)
Fuel usedUnleaded gasoline (octane number 86 or higher)
Starting systemRecoil or electric starter
GovernorCentrifugal governor
PTO shaft rotationCounterclockwise (from PTO shaft side)
Dry weight32.2 kg (71.0 lbs)

Cylinder Block and Head

Cylinder block
Compression ratio:6.8:1
Cylinder bore:74.7 mm (2.94 in)
Piston stroke:69.85 mm (2.75 in)
Cylinder internal diameter (standard):74.5998-74.6252 mm (2.9370-2.9370 in)
Number of piston rings (compression / oil):2/1
Connecting rod small end diameter (standard):15.8877-15.8953 mm (0.6255-0.6258 in)
Piston pin diameter:15.8674-15.8725 mm (0.6247-0.6249 in)
Style “A”
Piston skirt outer diameter (standard):74.3737-74.4144 mm (2.9281-2.9297 in)
Side clearance (Top):0.152 mm (0.006 in)
Side clearance (Second):0.152 mm (0.006 in)
Ring end gap (Top):0.178-0.432 mm (0.007-0.017 in)
Ring end gap (Second):0.178-0.432 mm (0.007-0.017 in)
Style “C” and “D”
Piston skirt outer diameter (standard):74.4957-74.5134 mm (2.9329-2.9336 in)
Side clearance (Top):0.152 mm (0.006 in)
Side clearance (Second):0.152 mm (0.006 in)
Ring end gap (Top):0.254-0.584 mm (0.010-0.023 in)
Ring end gap (Second):0.254-0.584 mm (0.010-0.023 in)
Crankshaft
Crankpin journal diameter:30.1117-30.1244 mm (1.1855-1.1860 in)
Crankshaft main bearing surface outer diameter:30.0000-30.0075 mm (1.1811-1.1814 in)
Cylinder head
Valve arrangement:L-head (side valve)
Valves:2
Valve head diameter (INTAKE):34.798-35.052 mm (1.370-1.380 in)
Valve head diameter (EXHAUST):28.448-28.702 mm (1.120-1.130 in)
Valve seat angle (INTAKE):89°
Valve seat angle (EXHAUST):89°
Valve seat angle (INTAKE):45°
Valve seat angle (EXHAUST):45°
Valve steam min diameter (INTAKE):7.8816 mm (0.3103 in)
Valve steam min diameter (EXHAUST):7.8079 mm (0.3074 in)
Valve minimum lift, zero lash (INTAKE):6.90 mm (0.2718 in)
Valve minimum lift, zero lash (EXHAUST):6.30 mm (0.2482 in)

Service Data

Valve clearance
Intake valve clearance:0.15-0.20 mm (0.0060-0.0079 in)
Exhaust valve clearance:0.43-0.48 mm (0.0169-0.0189 in)
Oil system
Lubrication system:Splash
Oil type:API SF or SG
Recommended oil: Summer: SAE 30
Winter: SAE 5W-20, 5W-30
Oil capacity:0.95 liters (1 US.qts, 0.84 Imp. qts)
Fuel system
Type:Side-draft carburetor
Preliminary main fuel screw setting:2 turns
Preliminary idle fuel screw setting:1-1/4 turns
Float level:11/64 ± 1/32
Float drop:1-1/32
Ignition system
Type:Electronic magneto ignition system
Spark plug:Champion RCJ-8
Spark plug gap:0.65 mm (0.0256 in)
Spark plug torque:27 N·m (2.8 kg·m, 19.9 ft·lb)
Ignition coil air gap0.30-0.40 mm (0.012-0.016 in)

References

1. Kohler Magnum M8, M10, M12, M14, M16 single cylinder engine service manual. Kohler Co.

Author: Sergei Wers
About: Co-founder and CEO of a multi-brand auto repair shop (engine repair, chassis repair, body repair and painting) for over 15 years. I have been developing internet sites with technical specifications for more than seven years.

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We try to use official documentation and verify the published data, but errors may occur. In addition, specifications of machinery and equipment may vary depending on markets and modifications. We do not recommend the use of this data for spare parts or repairs. Use official service manuals or parts catalogs for your product.

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