Honda GXV140

Honda GXV140The Honda GXV140 is an 135 cc, (8.24 cu·in) natural aspirated single-cylinder four-stroke air-cooled internal combustion gasoline engine with a vertical shaft, manufactured by Honda Motor Company for general-purpose applications.

Cylinder bore and piston stroke are 64.0 mm (2.52 in) and 42.0 mm (1.65 in), respectively. Compression ratio rating is 8.0:1.

This engine produced 5.0 PS (3.7 kW; 5.0 HP) at 3,600 rpm of horsepower and 10.3 N·m (1.1 kg·m, 7.6 ft·lb) at 2,700 rpm of torque.

The Honda GXV140 features:

  • Overhead valve (OHV) design
  • C.D.I.(Capacitor Discharge Ignition)
  • Horizontal type carburetor with butterfly valve
  • Centrifugal governor
  • Splash lubrication system
  • Forced air cooling system
  • Recoil starter

General information

Engine Specifications
Engine modelGXV140
Engine type4-stroke, OHV, single-cylinder
Displacement135 cm3, (8.24 cu·in)
Max. horsepower5.0 PS (3.7 kW; 5.0 HP) at 3,600 rpm
Max. torque10.3 N·m (1.1 kg·m, 7.6 ft·lb) at 2,700 rpm
Cooling systemForced air
Lubricating systemSplash
Ignition systemC.D.I.(Capacitor Discharge Ignition)
Fuel systemHorizontal type carburetor with butterfly valve
Fuel consumption250 g/HPh
Fuel tank capacity1.0 L (0.26 US. gal. 0.22 Imp. gal.)
Fuel usedUnleaded gasoline (octane number 86 or higher)
Starting systemRecoil starter
Stoping systemIgnition primary circuit ground
GovernorCentrifugal governor
PTO shaft rotationCounterclockwise (from PTO shaft side)
Dimensions (L x W X H)
Dry weight

Cylinder Block and Head

Cylinder block
Compression ratio:8.0:1
Cylinder bore:64.0 mm (2.52 in)
Piston stroke:42.0 mm (1.65 in)
Cylinder internal diameter (standard):64.000 mm (2.5197 in)
Piston skirt outer diameter (standard):63.985 mm (2.5191 in)
Number of piston rings (compression / oil):2/1
Connecting rod big end diameter (standard):26.020 mm (1.0244 in)
Connecting rod small end diameter (standard):13.005 mm (0.512 in)
Piston pin diameter:13.000 mm (0.5118 in)
Side clearance (Top):0.015-0.045 mm (0.0006-0.0018 in)
Side clearance (Second):0.015-0.045 mm (0.0006-0.0018 in)
Ring end gap (Top):0.200-0.400 mm (0.0079-0.0157 in)
Ring end gap (Second):0.200-0.400 mm (0.0079-0.0157 in)
Ring width (Top):1.500 mm (0.0591 in)
Ring width (Second):1.500 mm (0.0591 in)
Crankpin journal diameter:25.980 mm (1.0228 in)
Cylinder head
Valve arrangement:OHV, gear driven
Valves:2
Valve steam diameter (INTAKE):5.480 mm (0.2157 in)
Valve steam diameter (EXHAUST):5.440 mm (0.2142 in)
Valve spring free length (INTAKE):30.500 mm (1.2008 in)
Valve spring free length (EXHAUST):30.500 mm (1.2008 in)
Camshaft lobe height (INTAKE):27.700 mm (1.0905 in)
Camshaft lobe height (EXHAUST):27.750 mm (1.0925 in)
Camshaft journal diameter :13.984 mm (0.5506 in)

Tightening torque specs

Tightening torque specs
Connecting rod lower cap12 Nm; 1.2 kg·m; 9 ft·lb
Cylinder head bolt24 Nm; 2.4 kg·m; 17 ft·lb
Flywheel nut52 Nm; 5.2 kg·m; 38 ft·lb
Pivot adjusting nut10 Nm; 1.0 kg·m; 7 ft·lb
Pivot bolt24 Nm; 2.4 kg·m; 17 ft·lb
Oil drain bolt18 Nm; 1.8 kg·m; 13 ft·lb
Oil pan bolt12 Nm; 1.2 kg·m; 9 ft·lb
Standard torque values
Bolt, nut (5 mm)5.5 Nm; 0.55 kg·m; 4.0 ft·lb
Bolt, nut (6 mm)10 Nm; 1.0 kg·m; 7 ft·lb
Bolt, nut (8 mm)24 Nm; 2.4 kg·m; 17 ft·lb
Bolt, nut (10 mm)37.5 Nm; 3.75 kg·m; 27 ft·lb
Bolt, nut (12 mm)55 Nm; 5.5 kg·m; 40 ft·lb

Service Data

Engine
Maximum speed:3,100 ± 100 rpm
Idle speed:2,100 ± 150 rpm
Cylinder compression:6.0-8.5 kg/cm2 at 600 rpm
Valve clearance
Intake valve clearance:0.15±0.02 mm (0.006±0.001 in)
Exhaust valve clearance:0.20±0.02 mm (0.008±0.001 in)
Oil system
Lubrication system:Splash
Oil type:Honda 4-stroke or an equivalent (SE or SF)
Recommended oil:SAE 10W-30
Oil capacity:0.6 L (0.63 US. qt, 0.53 Imp. qt.)
Fuel system
Type:Horizontal type carburetor with butterfly valve
Main jet:#60
Float height:12.2-15.2 mm (0.48-0.60 in)
Pilot screw opening:1/2 turns out
Ignition system
Type:C.D.I.(Capacitor Discharge Ignition)
Ignition timing:25° B.T.D.C.
Spark plug: NGK: BP5ES, BPR5ES
NIPPONDENSO: W16EP-U, W16EPR-U
Spark plug gap:0.7-0.8 mm (0.0276-0.0315 in)
Author: Sergei Wers
About: Co-founder and CEO of a multi-brand auto repair shop (engine repair, chassis repair, body repair and painting) for over 15 years. I have been developing internet sites with technical specifications for more than seven years.

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We try to use official documentation and verify the published data, but errors may occur. In addition, specifications of machinery and equipment may vary depending on markets and modifications. We do not recommend the use of this data for spare parts or repairs. Use official service manuals or parts catalogs for your product.

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